Robot guidance systems - PLOC2D

SICK Sensors Vision System

Robot guidance systems - PLOC2D

Robot guidance systems - PLOC2D — The SICK PLOC2D is a ready-to-use robot guidance system designed for precise 2D part localization in automated production environments. Right out of the box, it eliminates the need for tailored fixtures or trays by enabling automatic detection and positioning of parts through advanced vision technology.
  • Brand SICK
  • Category Sensors
  • Subcategory Vision System
Interested in this product? Robot guidance systems - PLOC2D
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Product Overview

The SICK PLOC2D is a ready-to-use robot guidance system designed for precise 2D part localization in automated production environments. Right out of the box, it eliminates the need for tailored fixtures or trays by enabling automatic detection and positioning of parts through advanced vision technology. This robot guidance system uses a high-quality imager combined with a powerful localization algorithm to deliver accurate and reliable results. The PLOC2D simplifies production changeovers, accelerates new part introductions, and enhances overall process flexibility. With its intuitive design and immediate operational readiness, it supports faster ramp-up times and reduces downtime in dynamic manufacturing settings.

Key Features and Technology

The PLOC2D leverages a high-performance vision system featuring the Vi83i light source to achieve reliable 2D part detection. It delivers precise data outputs including X, Y position (in mm) and rotation around the Z-axis (in degrees), providing continuous feedback on alignment progress during robot guidance operations. The system includes an EasyTeach function that enables rapid calibration and alignment, ensuring accurate setup with minimal operator intervention. This combination of fast localization and intuitive teaching capabilities makes it ideal for environments requiring frequent part changes or high throughput. The technology ensures consistent performance across diverse applications without compromising accuracy.

Technical Characteristics

The PLOC2D system provides output data in X, Y (mm) and rotation around Z (degrees). It features a 65 metal housing with an aluminum die-cast construction and is available in light blue color (RaL 5012). The dimensions of the system are 142.8 mm x W x H (exact width and height not specified), with a weight of either 430 g or 635 g depending on configuration. The enclosure rating is iP65, offering robust protection against dust and water ingress. Supply voltage options include 24 V ±20%, as well as 12 V to 24 V ±20%. The system supports a range of lens and illumination accessories for adaptability across different part types and environments.

Configuration and Integration

The PLOC2D integrates seamlessly with robots or PLCs via a standard interface using one M12 connector and a 17-pin male connector that supports serial, I/O, and voltage supply connections. This allows for continuous feedback on the progress of part localization during robot guidance tasks. The system is designed to work directly with automation systems without additional setup, enabling immediate deployment in production lines. Its compatibility with existing control architectures ensures smooth integration into current robotic workflows while benefiting from the EasyTeach function for quick calibration and alignment.

Operating Environment

The PLOC2D operates within an ambient temperature range of 0 °C to +50 °C, making it suitable for a wide variety of industrial environments. The system is rated at iP65, providing full protection against dust and water ingress, ensuring reliable performance in harsh conditions. It is designed for continuous operation in demanding settings where environmental exposure may vary. While specific ambient data requirements are not detailed, the robust housing and sealing ensure durability under typical production conditions.

Industrial Applications

The PLOC2D robot guidance system is ideal for applications requiring fast and accurate 2D part localization in automated manufacturing processes. It supports rapid changeovers between different parts, simplifies new product introductions, and improves overall line flexibility. Suitable for use in assembly lines, packaging operations, and material handling systems where precise positioning of flat or planar components is essential. With its broad range of lens and illumination accessories, the system adapts to various part geometries and lighting conditions, making it a versatile solution across multiple industrial sectors.

SpecificationValue
interface, the PLOC2D’s functionality can easily be tailored for use in
light sourceVi83i
supply voltage24 V, ± 20 % 12 V ... 24 V, ± 20 % 24 V, ± 20 %
housing materialaluminum die cast
dimensions, system (L x W x H) 142.8 mm x
weight635 g 430 g 635 g
connector(serial, i/os, voltage supply)
operating temperature0 °c ... +50 °c 1)
storage temperature–20 °c ... +70 °c 1)
outputdata X, y (mm), rotation around Z (degrees)
connectiondevice basic for connecting one sensor with 2 a fuse,
valuedevice basic for connecting one sensor with 2 a fuse,
housingcolor Light blue (RaL 5012)
enclosure ratingiP65 1)
ambientstorage temperature –20 °c ... +70 °c 1)
1) Permissible relative air humidity0 % ... 90 % (non-condensing).
• Signal type/applicationg igabit-ethernet
parts in2D. The system is equipped with a high-quality imager
FOV at a distance of3 meters
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