Safety controllers - Flexi Soft

SICK Sensors Distance Sensors

Safety controllers - Flexi Soft

Safety controllers - Flexi Soft — The Flexi Soft safety controller offers a modular, flexible, and powerful solution for industrial safety applications. Designed to meet evolving automation needs, it enables safe control through a range of available modules including main modules, gateways, digital and analog input/output modules, Motion Control modules, and relay modules.
  • Brand SICK
  • Category Sensors
  • Subcategory Distance Sensors
Interested in this product? Safety controllers - Flexi Soft
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Product Overview

The Flexi Soft safety controller offers a modular, flexible, and powerful solution for industrial safety applications. Designed to meet evolving automation needs, it enables safe control through a range of available modules including main modules, gateways, digital and analog input/output modules, Motion Control modules, and relay modules. With its ability to support safe series connections via Flexi Loop, the system simplifies integration while maintaining high reliability. The controller supports safe drive monitoring and networked safety functions through Flexi Line, ensuring robust performance across complex machine environments. Its intuitive design and proven scalability make it ideal for both new installations and retrofitting existing systems, delivering efficient engineering with minimal additional costs.

Key Features and Technology

The Flexi Soft system features a flexible series connection using Flexi Loop technology, which allows up to 32 sensors to be safely connected in series. This configuration is easily mounted and configured within the control cabinet, offering simple installation and reduced wiring complexity. Flexi Loop continuously outputs diagnostic data on sensor status, enabling real-time monitoring either at the machine level or through the Flexi Soft Designer software. Safe Motion Monitoring and Control provides continuous tracking of motor speed and position, ensuring safe operation during dynamic movements. The system supports safe drive monitoring and enables networking of safety functions via Flexi Line, enhancing both functionality and system reliability.

Technical Characteristics

The Flexi Soft safety controller supports a wide range of output modules including main modules, gateways, digital and analog I/O modules, Motion Control modules, and relay modules. The Flexi Loop technology enables safe series connection of up to 32 sensors in a single chain. This system continuously monitors sensor status and provides diagnostic data for real-time evaluation. Safe Motion Monitoring and Control ensures continuous monitoring of motor speed and position. All components are designed with simple mounting in the control cabinet, intuitive configuration via software, and full compatibility with the Flexi Soft Designer application for seamless setup and documentation.

Configuration and Integration

Configuration of the Flexi Soft safety controller is streamlined through the Flexi Soft Designer software, which enables easy setup, documentation, and evaluation of safety applications. This intuitive tool supports efficient engineering without additional costs or complexity. The system integrates seamlessly with other safety functions via Flexi Line networking, allowing safe controller networking and safe series connections. Safe drive monitoring is enabled through Safe Motion Monitoring and Control, ensuring synchronized and reliable operation. Flexi Loop can be easily mounted and configured on-site, with diagnostic data accessible both at the machine level and in the configuration software for continuous oversight.

Operating Environment

The Flexi Soft safety controller is designed to operate reliably in industrial environments where standard safety requirements must be met. It supports simple mounting within control cabinets and functions effectively under typical industrial conditions. The system’s modular design ensures robustness across a range of operating temperatures, humidity levels, and vibration conditions commonly found in manufacturing settings. While specific environmental ratings are not provided in the source material, its proven performance in applications such as air conditioner manufacturing, robotic blade transport, and automated forklift operations indicates suitability for demanding industrial environments.

Industrial Applications

The Flexi Soft safety controller is successfully deployed across diverse industrial sectors. It has been implemented in next-generation air conditioner manufacturing processes, where precise safety control is essential. In robotic applications such as blade transport, the system enables safe and efficient material handling with optimized robot performance. Additionally, it powers ground-breaking outdoor applications like automated forklift trucks that perform complex material handling tasks. These real-world success stories demonstrate its reliability in dynamic, high-demand environments requiring robust safety monitoring and flexible integration capabilities.

SpecificationValue
materialhandling
connection, or safe drive monitoring reduce costs and boost productivity. A whole host of additional functions means that Flexi Soft is able to bridge the gap to system solutions from SICK.
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